The aim of this research is to develop thermally reduced corn stover biochar and combined it with the satin weaved sisal-reinforced vinyl ester composites.This investigation focus on mech., wear, DMA, fatigue, and hydrophobic properties of this composite, characterized according to ASTM standardsComposites are made after silane surface treatment on reinforcements and fabricated by hand layup process.Results show that the composite with the 5.0 volume% biochar had the highest values of mech. properties, which were 134 MPa, 4372 MPa, and 4.74 J for tensile strength, flexural strength, and Izod impact, resp.But further increased in biochar up to 5.0 volume% shows the reduction in mech. properties.On the other hand, the composite designation VS3 was discovered to have the maximum storage modulus and lowest loss factor with inclusion of 5.0 volume% of biochar particles as well as it shows the better wear characteristics of about 0.28 coefficient of friction and 0.009mm3/Nm sp. wear rate.However, maximum fatigue life counts of about 28,813 were observed by addition of 3.0 volume% of biochar.The composite material designated VS3 exhibits the highest recorded contact angle, which is around 71°, indicating that it is hydrophobic in nature.SEM fractog. demonstrates better fiber-to-matrix adhesion as a result of surface treatment on reinforcing materials.Furthermore, such composites could be used in industrial and domestic applications.