Two major hurricanes in the eastern U.S. in recent weeks have had medtech companies, including Baxter, B. Braun Medical and Fresenius Medical Care, scrambling to prevent an IV bags shortage.
According to media reports, hospitals across the country are facing disruption in the supply of some sterile intravenous fluids used in everything from intravenous dialysis care to some surgeries.
The problems started late last month after Hurricane Helene flooded Baxter’s largest manufacturing facility — its North Cove plant in Marion, North Carolina. The 1.4-million-square-foot facility employs 2,500 people and is the largest manufacturer of intravenous and peritoneal dialysis products in the United States, according to the company.
Since the disaster, Baxter has scaled production across its global locations, working with the FDA on temporarily importing products to boost available inventory. Thanks to the efforts, Baxter announced on Oct. 9 that it was increasing U.S. allocation levels of its highest demand IV fluids for direct customers to 60% from 40%, and for distributors to 60% from 10%.
Baxter says its goal is to restore customers to 100% allocation levels as soon as possible. The plan is to return North Cove production in phases and return to 90% to 100% allocation of certain IV solution product codes by the end of 2024.
“We will spare no resource — human or financial — to restart operations and help ensure patients and providers have the products they need,” said CEO Joe Almeida.
Meanwhile, other medtech companies have sought to respond to the shortage. But B. Braun Medical faced its own challenge this week as Hurricane Milton approached Florida, with the New York Times describing a scene of B. Braun workers loading trucks at the company’s Daytona Beach plant and driving the medical bags north to what the company hoped would be safer locations. The Daytona Beach IV solutions manufacturing site and distribution center had been a key part of B. Braun’s efforts to address the supply shortages caused by Baxter’s North Cove outage.
After Milton had passed through Florida, B. Braun Medical reported that the hurricane had not seriously impacted Daytona Beach facility. In partnership with the Administration for Strategic Preparedness and Response, the company is boosting production of critical IV fluids at its plant in Irvine, California — with plans to resume work in Daytona Beach today.
Fresenius Medical Care, a major provider of products and services for individuals with renal diseases, is also responding as it ramps up production of peritoneal dialysis products (PD) and IV fluids to boost supply. In the short term, this includes maximizing the use of existing production capacity at international sites, according to a news release that the company posted yesterday.
In an Oct. 9 letter to health providers, U.S. Health and Human Services Department Secretay Xavier Becerra said the federal government is actively working with both public and private health providers to address the IV supplies shortage: ” FDA will continue working with Baxter to identify both potential products already in their system and alternative manufacturing sites, including for potential temporary imports. As alternatives are identified, FDA is expediting assessments of those options. FDA will also expedite consideration of any shelf-life extension requests manufacturers submit for short-dated product. FDA will continue to work with Baxter as they bring their plant back online and with other suppliers to increase supply.”
This isn’t the first time that hurricanes have had a significant impact on medical device companies. In September 2017, Hurricane Maria took Medtronic’s four manufacturing plants in Puerto Rico offline for nearly two weeks; the cost for Medtronic was $60 million. With climate change causing ever more extreme weather events, medical device manufacturing companies and corporations, in general, are increasingly seeking to innovate their supply chains to make them more resilient to the challenges.